Pulimetal Cittadini uses the most advanced technologies in the realization of their implants to make more efficient the processes of grinding, cleaning and finishing of metals and materials in general. In all our robotic cells, automatic and manual machines you can find these technologies:
(please, click the title for more information)
PLC/CNC Automation
Pulimetal elaborates and gives dedicated software responding to the costumer demand. Is also given personalized graphic interface for the production’s data
Multilanguage software, TouchScreen and Wi-Fi controller
Pulimetal, on demand, gives Multilanguage software in English and in the required language. According to new technology proposes smart user friendly interface providing TouchScreen systems and Wireless panel control.
Laser
Possibility to define precisely the profile of the piece to work in order to always have the same level of finish. The system was tested and its efficiency increases the versatility of the robot that in this way carries out its task perfectly
Modem with electronic card for PLC REMOTE MANAGEMENT
For any eventuality and emergency is possible to connect directly with our headquarters and with our technicians that may, where it is possible, solve the breakdowns and problems which might incur.
Robotic
For several years and more frequently Pulimetal relies on the precision and versatility of anthropomorphic robots for the implementation of Special cell for the finishing of the pieces. In addition to the implementation of the machinery of the cell is proposal a programming dedicated to the type of processing request
–Programming
Programming is being made by our technical specialists who study and create a programme of effective and easy use by operators. Our years of experience in the techniques of grinding and polishing programming Robotics allow us to be a leader in our sector and in step with the times.
–Technical Study
Once known the piece to work is built is 813 custom and suited to requirements of processing. The study of the collet is done by our technical that thanks to the collaboration of the customer can develop the best way to finish the piece.
–Laser System
Use of laser system for the definition of the piece profile.
–Vision Systems
Allows, in every situation, to define the position of the piece on the belt or on another application, making the catch operation of the robot or of any other special machine, easier. With this system position and typology of the pieces may be changed easily.
–Palletizing
Taking into account the type of piece and the working of the same, is done a specific study to propose to the customer the most efficient and quick palletising or stocking ,in order to optimize the production.
–Tool-change Systems
Application of tool-change systems for the processing of special surfaces.
Application of tool-change systems for the threating of special surfaces.
In many cases the pieces to work are too bulky and difficult to handle, both with the robots that with the classic systems of rotary tables; in these cases, there is the application of a particular system that allows the robot to be able to use more tools to complete the working on the piece. In this case the robot becomes a real human arm in a position to change type of working on the base to be
Automatic control system of the pressure
dedicated software for the control of the pressure of work, for the recovery wear and for the maintenance of peripheral CONSTANT SPEED on the brushes and on the abrasives belts.
Oscillation Tools
Our machines make alternative movements (axial oscillation) of the brushes and of the abrasives belts for a better finish of the piece and for a uniform consumption of the abrasion areas. 1. Pneumatic Oscillation – powered by pneumatic cylinder 2. Mechanic Oscillation – Powered by gear motors and eccentric or Brushless motors with ball screw.
Rapid brushes change system ETP©
This system used allows to replace the brush and its spindle with the help of compasses EPT (patented system). The time of replacement is thus reduced to a minimum (5 min) and intervention could be made by a single operator.
Quick spindles change system
Pulimetal, depending on the needs and applications, studies the quickest and most practical system for the spindles change.
Application system for abrasive paste
According to the type of processing and to the specifications required by the customer the pulimetal proposes liquid-paste application systems with low and high pressure or mechanical systems for solid-paste application.
Security system for solid-paste application
Pulimetal has designed and verified a special system for the detection of solid paste on brushes in order to safeguard the machine security and prevent irreversible damage to the brush.
Vision System
Allows, in any situation, to define the position of the piece to work on the conveyor belt or on any application in order to facilitate the holding of robots or any special machine. With this system is allowed diversify, as well as the position of the pieces, also the type.
Personalized collets
In collaboration with the customer and according to what is required, Pulimetal designs and manufactures special grippers be applied to rotary tables or to Robotic cells.
